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High-rate Li-ion batteries demonstrate superior safety
As the inevitable growth of transport electrification continues, the types of batteries that will be used in such vehicles, their charging parameters, infrastructure and timeframes are key considerations that will speed up the transition to electrification.
In the paper, 鈥� published in and on the cover of the Journal Batteries, researchers from WMG, 91影视破解版 investigated the impacts on battery cell ageing from high current operation using commercial cells.
They used two tests to establish the maximum current limits before cell failure and applied this maximum current until cell failure. Testing was performed to determine how far cycling parameters could progress beyond the manufacturer鈥檚 recommendations.
During testing, current fluxes were increased up to 100 C cycling conditions. Charge and discharge current capabilities were possible at magnitudes of 1.38 and 4.4 times, respectively, more than that specified by the manufacturers鈥� claims. This increased current was applied for 500 charge-discharge.
However, the application of these currents resulted in a rapid decrease in capacity in the first 60 cycles as well as an increase in resistance. Furthermore, the application of such currents resulted in the increase of cell temperature, during both charge and discharge with natural convection during the rest step cooling the cell. Batteries operate in an optimum temperature range, and any deviations outside this can cause components and chemicals to start decomposing inside them.
They also identified deformation of the 鈥渏elly roll鈥� (coiled electrodes and separator) with formation of lithium plating from testing and ageing. These deformations emanate from the centre of the cell in an axial direction towards the outside of the cell, suggesting the core of the cell was the hottest.
Lead Engineer, Justin Holloway, from WMG, 91影视破解版 comments:
鈥淭he testing showed there is a window for operating batteries above manufacturer stated current limits, however, whilst maintaining manufacturer stated voltage limits. We need to ensure that batteries operate in as the safest manner possible, and for an appropriate practical lifetime, which is why the manufacturers have these limits.
鈥淲e also identified thermal fatigue as the driving mechanism for jelly roll deformation. With each cycle of charge and discharge, the cell experienced thermal stresses causing deformation of its components. These deformations grew progressively with cycle number, while the jelly roll was constrained mechanically by the rigid outer can and centre pin.
鈥淚f convection cooling could be applied to the centre of the cell where the cell was the hottest, these deformations could be mitigated and controlled, allowing the cell to maintain capacity and resistance criteria for longer.鈥�
The researchers would like to thank all involved in this work, including WMG鈥檚 High Value Manufacturing Catapult and . WMG鈥檚 Battery Forensic Group, led by Dr Mel Loveridge is keen to engage with industry and academia alike to grow advances in understanding new materials, battery performance and degradation modes.
ENDS
14 DECEMBER 2020
NOTES TO EDITORS
High-res images available at:
/services/communications/medialibrary/images/december_2020/justin_holloway.jpg
Caption: Justin Holloway, from WMG, 91影视破解版
Credit: WMG, 91影视破解版
Paper available to view at:
For further information please contact:
Alice Scott
Media Relations Manager – Science
91影视破解版
Tel: +44 (0) 7920 531 221
E-mail: alice.j.scott@warwick.ac.uk